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Open nowFirst seen 36 hours ago

Senior DeltaV Controls Engineer

5 Star1,197 open roles

Where
Raleigh, North Carolina, United States
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Your applicationOpen nowSenior DeltaV Controls Engineer5 Star · Raleigh, North Carolina, United States

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Share of postings closed within
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  2. 4.3%3 days
  3. 11.5%7 days
  4. 18.1%14 days
  5. 35.6%30 days
  6. 44.6%60 days
This job: first seen 36 hours ago

The posting

JOB DESCRIPTION:

  • We have a Senior DeltaV Engineer opportunity in our Raleigh, NC office.
  • This person will lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry.
  • This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions.
  • The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.

RESPONSIBILITIES:

  • All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.
  • Design and implement DeltaV control systems for complex Life Sciences capital projects
  • Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
  • Lead system architecture development and control strategies to enhance manufacturing efficiency
  • Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
  • Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
  • Utilize a class-based approach in overall design to maximize scalability and standardization across projects
  • Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
  • Specify and procure instrumentation and hardware components
  • Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
  • Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus
  • Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
  • Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
  • Oversee the full project lifecycle, from requirements gathering to commissioning and validation
  • Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
  • Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
  • Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
  • Coordinate with clients, stakeholders, and regulatory bodies to ensure project success
  • Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
  • Troubleshoot complex automation challenges and drive continuous improvements in system performance
  • Travel up to 25% for on-site support, commissioning, and client engagement

QUALIFICATIONS:

  • Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field
  • Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects
  • 8-15 years of hands-on experience with Emerson DeltaV systems, focusing on system design and project execution
  • Proficiency in DeltaV Live and DeltaV Operate, including experience designing high-performance HMIs and operator interfaces
  • Expertise in ISA-101 HMI design principles and high-performance graphic design strategies
  • Strong experience in class-based configuration and design
  • Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies
  • Proven experience managing large-scale capital projects in the Life Sciences industry
  • Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link)
  • Deep understanding of industrial networking for communication between controllers, servers, and HMIs
  • Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing
  • Experience integrating electrical and process control systems
  • Strong leadership, organizational, and communication skills for cross-functional collaboration
  • Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems
  • Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment
  • Extensive experience designing and implementing batch control systems within regulated Life Sciences environments
  • Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols
  • Ability to plan, specify, and manage DeltaV system licensing to optimize project implementation
  • Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus

PHYSICAL DEMANDS:

  • Occasional lifting, climbing, and working in production facilities during commissioning activities
  • Work may include working weekends, holidays, nightshift, and extended hours to meet deadlines and client requirements.

Must have:

  • Stable work history
  • Bachelors degree in Electrical, Control Systems, or Chemical Engineering, or related field
  • 815 years of automation and control system engineering experience, specifically in the Life Sciences/Pharmaceutical industry
  • Extensive hands-on experience with Emerson DeltaV systems (design, implementation, configuration)
  • Proficiency in DeltaV Live and DeltaV Operate
  • Strong knowledge of ISA-101 HMI design and high-performance graphics
  • Proven experience with ISA-88 batch processing
  • Experience in designing class-based configurations for scalable solutions
  • Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance
  • Ability to lead full project lifecycles design through commissioning and validation
  • Expertise in integrating automation protocols (Ethernet/IP, Modbus TCP/IP, Foundation Fieldbus, Profibus, OPC UA)
  • Strong understanding of industrial networking and server infrastructure (virtualization, redundancy, cybersecurity)
  • Experience conducting and leading FAT/SAT activities
  • Strong electrical design knowledge, including MCCs, VFDs, power distribution, panel layouts
  • Excellent leadership, communication, and project management skills
  • Willingness to travel up to 25% and work extended hours or weekends if needed

Nice to have:

  • Experience with other automation systems such as Rockwell, Siemens PCS7, or Ignition
  • Exposure to historian solutions and advanced data analytics
  • Familiarity with IO-Link and modern sensor communications
  • Working knowledge of alarm management strategies
  • Certifications in DeltaV, project management, or relevant automation standards
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