The posting
Moulding Manager
Primary Responsibilities
Production Management
- Deliver plastic components according to agreed production plans and schedules.
- Assess daily demand levels and coordinate with stakeholders to meet timing requirements.
- Manage Supervisors' activities to achieve the required output targets.
- Coordinate with Production Control regarding resource allocation (machines, tools, labour).
Quality Control & Assurance
- Ensure all moulded parts meet dimensional tolerances.
- Coordinate and collaborate with quality assurance teams on incoming material inspection and finished goods testing.
- Oversee quality checks, in-process inspections, and documentation accuracy.
- Manage corrective action reports, returns, and rejects.
- Investigate and resolve quality issues, implementing corrective and preventive actions.
- Ensure adherence to quality standards and procedures.
Equipment & Tooling Management
- Liaise with Toolroom regarding tooling requirements and performance capabilities.
- Ensure adequate tooling availability for process requirements and economic production.
- Coordinate with maintenance providers for equipment repairs and servicing.
- Implement preventative maintenance systems and practices.
Team Leadership & Development
- Conduct performance evaluations and provide training on moulding processes and safety procedures for direct reports.
- Develop individual training plans and implement performance management systems.
- Provide coaching and guidance to improve employee performance.
- Foster a disciplined, business-focused work environment.
- Foster a culture of continuous improvement and lean manufacturing principles.
- Coordinate cross-functional activities with maintenance, engineering, and quality department.
Health, Safety & Compliance
- Ensure compliance with occupational health and safety regulations.
- Implement and enforce safety procedures for all equipment and personnel.
- Maintain knowledge of machinery hazards and safety protocols.
- Ensure compliance with environmental regulations regarding plastic processing and waste management.
- Implement and monitor lockout/tagout procedures and machine safety protocols.
- Create a safe working environment for all department personnel.
Administration & Reporting
- Compile monthly departmental reports covering efficiencies, service levels, and performance metrics.
- Maintain accurate documentation and ensure data integrity.
- Manage budget responsibilities and control operational costs.
- Participate in capital expenditure planning and budgeting processes.
Qualifications and Experience
- Bachelors degree in Mechanical Engineering, Plastics Engineering, or related field.
- Additional certification in injection moulding technology preferred.
- Six Sigma Green Belt or Black Belt certification is advantageous.
- Minimum 5+ years of experience in injection moulding operations.
- At least 3+ years in a management role.
- Experience in electrical component manufacturing or similar precision moulding applications preferred.
- Knowledge of thermoplastic and thermoset processing, particularly flame-retardant and electrical-grade materials.
Key Competencies
Technical
- Proficiency in injection moulding process parameters and troubleshooting.
- Understanding of mould design principles and tooling maintenance.
- Knowledge of plastic manufacturing processes and quality management systems.
- Understanding of occupational health and safety regulations.
- Budget management and financial planning capabilities.
- Familiarity with lean manufacturing principles and continuous improvement methodologies.
- Computer skills including ERP systems, production planning software, and Microsoft Office Suite.
Leadership and Behavioural
- Strong leadership and interpersonal skills.
- Excellent communication and presentation skills.
- Problem-solving and analytical thinking capabilities.
- Conflict resolution abilities.
- Experience with performance management and employee development.
- Ability to work under pressure and meet tight production deadlines.
- Project management experience.



