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Open nowPosted 190 days ago

Mechanical Technician - Pigging-Ankleshwar

LEADEC INDIA48 open roles

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Ankleshwar
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Your applicationOpen nowMechanical Technician - Pigging-AnkleshwarLEADEC INDIA · Ankleshwar
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  6. 44.6%60 days
This job: posted 190 days ago

The posting

Education: ITI Fitter

Job Description:

1. Twin Screw Pump – Maintenance & Overhauling

  • Carry out breakdown and preventive maintenance of Twin Screw Pumps as per schedule
  • Perform mechanical seal replacement and ensure leak-free pump operation
  • Execute screw shaft overhauling including dismantling, inspection, and reassembly
  • Carry out de-choking of pumps and restore to normal operation with minimum downtime
  • Perform coupling alignment using dial gauge / laser alignment tools
  • Arrest all leakages in Twin Screw Pump systems promptly and effectively

2. Routine Checks & Condition Monitoring

  • Conduct daily safety checks, piping inspection, and leakage detection on all pump systems
  • Perform lubrication of pump bearings and rotating components as per lubrication schedule
  • Carry out rotation checks to ensure correct direction and smooth operation
  • Monitor and record vibration and noise levels to detect early signs of equipment deterioration
  • Maintain equipment health records and report abnormalities to Team Leader immediately

3. Valves, Filters & Strainers – Maintenance & Troubleshooting

  • Carry out maintenance and troubleshooting of:Pressure Relief Valves (PRV) – inspection, setting, and replacement Mechanical Ball Valves – operation, maintenance, and replacement Bucket Type Strainers and Y-Type Strainers – cleaning and inspection Self-Cleaning Filters and Bucket Filters – cleaning, troubleshooting, and mesh replacement
  • Ensure all filters and strainers are maintained in clean and functional condition at all times

4. Pigging Line – Operation & Maintenance

  • Operate and maintain Pigging Line systems of ABB and IUS make
  • Carry out maintenance of T-Valves and Butterfly Valves including seal replacement
  • Perform pig repairing including flapper replacement and condition assessment
  • Troubleshoot receiver and launcher headers of pigging line systems
  • Carry out NRV (Non-Return Valve) replacement and ensure proper functioning
  • Arrest leakages across all pigging line components and connections

5. Daily CLRI Tasks & Documentation

  • Execute daily CLRI (Cleaning, Lubrication, Retightening, and Inspection) tasks for Twin Screw Pumps and Pigging Line systems
  • Maintain accurate and up-to-date logbooks for all equipment
  • Raise and close work orders in the maintenance management system
  • Document breakdown details, root cause, corrective actions, and spare parts used
  • Ensure timely submission of daily maintenance reports to Team Leader

6. Safety & Compliance

  • Follow all safety procedures, LOTO protocols, and permit-to-work systems strictly
  • Use appropriate PPE at all times during maintenance and inspection activities
  • Participate in toolbox talks, safety audits, and mock drills
  • Report near-misses, unsafe conditions, and incidents immediately
  • Ensure compliance with plant safety standards and statutory requirements
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