The posting
Job Overview:
The Shift Incharge Maintenance - Mechanical is responsible for overseeing the mechanical maintenance operations during the assigned shift in a refractory manufacturing facility. The role involves ensuring the mechanical systems, equipment, and machinery are maintained to the highest standards, minimizing downtime, and improving overall efficiency. The Shift Incharge will supervise a team of technicians, coordinate with production departments, and ensure safety and compliance with industry standards.
Key Responsibilities:
1) Supervision and Leadership:
- Manage and supervise a team of mechanical maintenance technicians during the shift.
- Assign tasks and responsibilities to ensure timely completion of maintenance activities.
- Lead troubleshooting efforts during breakdowns and provide guidance to the team in solving complex mechanical issues.
- Ensure all team members follow safety protocols and maintenance procedures.
2) Preventive and Predictive Maintenance:
- Develop and ensure the implementation of preventive maintenance schedules for critical equipment, including kilns, crushers, mills, conveyors, and other machinery used in refractory production.
- Monitor the performance of equipment and systems to predict potential failures and initiate corrective actions.
- Ensure the proper lubrication, calibration, and alignment of machinery as per the manufacturer’s specifications.
3) Breakdown Management and Troubleshooting:
- Act as the first point of contact for mechanical breakdowns during the shift.
- Lead quick and effective troubleshooting to minimize production downtime.
- Perform hands-on repairs and maintenance when necessary, including repairing pumps, valves, rotating equipment, motors, and other mechanical systems.
- Maintain a record of all breakdowns and repairs for continuous improvement and root cause analysis.
4) Safety and Compliance:
- Enforce safety policies and procedures to prevent accidents and ensure a safe working environment for all team members.
- Ensure compliance with regulatory standards, including environmental and safety regulations, specific to the refractory industry.
- Conduct safety checks, audits, and equipment inspections to minimize hazards related to high temperatures, dust, and heavy machinery.
5) Equipment and Spare Parts Management:
- Maintain an up-to-date inventory of spare parts, tools, and equipment required for mechanical maintenance.
- Ensure timely procurement of critical spare parts to avoid delays in maintenance work.
- Collaborate with the procurement team to manage inventory and ensure essential parts are available.
6) Team Development and Training:
- Provide training and guidance to new and existing maintenance staff.
- Ensure technicians are well-versed in maintaining refractory production equipment and machinery.
- Promote skill development to improve overall team competency and work efficiency.
7) Documentation and Reporting:
- Maintain accurate records of all maintenance activities, repairs, and inspections.
- Prepare shift reports detailing equipment conditions, maintenance performed, and any unresolved issues.
- Ensure that all maintenance data is entered into the Computerized Maintenance Management System (CMMS) for tracking and analysis.
8) Continuous Improvement:
- Suggest improvements in mechanical maintenance practices, equipment upgrades, or process changes to increase efficiency and reliability.
- Participate in root cause analysis for recurring equipment failures and assist in implementing corrective actions to prevent reoccurrence.
- Focus on improving the operational performance of refractory manufacturing equipment and reducing maintenance costs.
9) Coordination with Production:
- Work closely with the production team to ensure that equipment downtime is minimized during the shift.
- Ensure that all scheduled maintenance is completed without affecting production targets or quality.
- Communicate any critical equipment issues to production and management for appropriate action.
Qualifications and Skills:
- Education:
- A diploma or degree in Mechanical Engineering or a related field.
- Experience:
- Minimum 5 years of experience in mechanical maintenance, preferably in the refractory, cement, or heavy industrial sector.
- At least 2 years of experience in a supervisory or shift in-charge role.
- Technical Skills:
- In-depth knowledge of mechanical systems such as kilns, mills, crushers, pumps, compressors, and conveyors.
- Proficiency in using mechanical tools and diagnostic equipment.
- Familiarity with refractory production processes and high-temperature equipment.
- Experience with maintenance management software (CMMS) for tracking and reporting.
- Leadership Skills:
- Strong leadership and team management abilities, with the capacity to manage multiple tasks in a fast-paced environment.
- Ability to motivate and train a team of maintenance technicians.
- Problem-Solving:
- Excellent troubleshooting and problem-solving skills in mechanical systems.
- Ability to perform detailed failure analysis and implement corrective actions.
- Communication Skills:
- Strong verbal and written communication skills.
- Ability to effectively interact with production, quality control, and safety departments.
- Certifications:
- Knowledge of safety regulations (OSHA or similar) is highly beneficial.
- Any additional certifications related to mechanical maintenance or the refractory industry are an advantage.
Work Environment:
- Work in a refractory manufacturing plant, which may involve exposure to high temperatures, dust, and heavy machinery.
- Required to work in shifts, including weekends and holidays, depending on the company’s production schedule.
