The posting
Shift Operator RO Plant FW NG
General Summary
To operate and monitor RO Plant, Fire water station at Utility, equipment and processes in order to support the
achievement of uninterrupted quality supply of utilities to the respective Production process as per production plan.
Trouble shooting and smooth operation of plant as per guidelines given in operation standard. Operator will have
overall Responsibility at plant unit level
Essential Duties and Responsibilities (Key Accountabilities)
RO Plants Operation:
Operate and monitor plant, equipment and processes in order to ensure that plant and processes are
operating within set parameters.
Planning and coordination of utility plant operations within the shift hours according to the main production
plant operational requirement.
Take and record readings of running equipment and daily operating conditions, perform standard data
analysis and record all data in specified log sheets according to set operating procedures.
Carry out routine inspection, adjustment, checking and cleaning of equipment in order to ensure unplanned
plant and process interruptions are minimized.
Follow work permit procedures and ensure all safety measures are taken before handing over equipment /
vessel or pump for maintenance
Maintain the plant and operation area clean and safe for operation
Follow all operating, safety, environment and quality procedures in order to ensure the highest standards of
operation.
Carry out checks for emergency and standby equipment's, test run and maintained in order to ensure it is
kept in good working order at all times.
Communicate clearly with relieving operators on the next shift about current plant / equipment operation,
status and hand over the shift and equipment with full and clear information
During emergency, follow all necessary counter measures and contact appropriate staff as laid down in the
operating procedures in order to ensure that any risk to personnel, plant or process operation are minimized
Participate in the nominated training program for specific knowledge and self-improvement as per the
requirement
Getting acquainted with all operation areas and manage the shift operation if one of the operator is not
available or whenever such situation arises
Operation and monitoring of chemical dosing system. Monitoring and controlling of water quality, chemical
treatment and reporting to concerned superiors in case of abnormality
Performs assigned priority tasks or special jobs under the supervision of Day supervisor.
All required co-ordination and support within different RO plants (Phase1/2/new RO)
Trouble Shooting:
Report any problem affecting the production to the superiors to ensure proper information flow and speedy
resolution.
Review plant operation parameters against the standard to identify trouble and take countermeasure as per
standard
Act as a support to main plants on non-routine plant and process problems.
Safety, Quality & Environment:
Follow the safety standard applicable to the area or plant unit of work. Understand the safety / health policy
and plan of the company and department
Based on the operational experience propose best procedure for safe operation & take quick counter
measures in case unsafe situation as per established standards / procedures, whenever necessary
Participates the safety and audit training at plant level committee of the department
Organization Responsibility:
Communication with other operatives and supervisor for interplant activities.
Communication and co-operation with maintenance personnel for carrying out the maintenance job in the
plant area.
Follow the instructions and any other assigned jobs from supervisor
Policies, Procedures & Operation standards:
Identify and propose improvements to operating standards, and procedures in order to support continuous
improvements in operating procedure or performance.
Assists to day supervisor in preparing Operation standards for the operation of various plants and
equipment's in respective utility plants.
Direct responsible for implementation of standard operation policies and procedures in all utility plant areas
so that all relevant procedural / legislative requirements are fulfilled while delivering a quality, cost-effective
service to customers
Additional Duties and Responsibilities
Assist shift operators during shift duty for any trouble shooting in plant operation.
Identify and propose improvements to operating standards, and procedures in order to support continuous
improvements in operating procedure or performance.
Assists to day supervisor in preparing Operation standards for the operation of various plants and
equipment's in respective utility plants.
Direct responsible for implementation of standard operation policies and procedures in all utility plant areas
so that all relevant procedural / legislative requirements are fulfilled while delivering a quality, cost-effective
service to customers
Minimum Education Qualifications Any preferred professional training
Diploma in Chemical/Mechanical engineering
Or
Bachelor's degree in chemistry (B Sc)
Water Treatment technologies
Chemical handling
Gas testing
Professional Experience Previous Experience/exposure
Recommendations
2 + years in plant trouble shooting &
emergency handling & water analysis
6 + years of experience in utility operation
(like in RO, DR, EAF-CC, Compressed air
plant, NG Station, Fire water system) of
steel plant, fertilizer plant or in
petrochemical plant 3 + experience in
operation of RO, DR, EAF-CC, Compressed
air plant, NG Station, Fire water system in
large steel plant, fertilizer plant or in
petrochemical plant utility department
2 + years' experience as team leader
or Supervisor in steel plant, fertilizer
plant or in petrochemical plant utility
department with high availability &
implementing HSE policy
2 + years of experience PLC and DCS
system for control of plant operation
