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Open nowPosted 8 hours ago

Transmissions Structures Design/Release Engineer

Stellantis356 open roles

Where
Auburn Hills, MI, USA
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Your applicationOpen nowTransmissions Structures Design/Release EngineerStellantis · Auburn Hills, MI, USA

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The clock on this job

Early applications get read.

13.1% of postings close within 7 days. Measured by our own scanner across the market. Stellantis postings stay open a median of 9 days.

Share of postings closed within
  1. 2.1%1 day
  2. 4.6%3 days
  3. 13.1%7 days
  4. 21.2%14 days
  5. 35.9%30 days
  6. 58.9%60 days
This job: posted 8 hours ago

Stellantis median: 9 days open

The posting

The Gear Manufacturing Engineer is responsible for developing, optimizing, implementing, and supporting gear manufacturing processes to ensure the production of high-quality gears for automotive transmissions and related applications. This role involves process development, implementing, troubleshooting, continuous improvement, and cross-functional collaboration with design, quality, production teams, and suppliers.

The Candidate will:

  • Develop and implement manufacturing processes for gear production, from raw material to final machined gears, including gear cutting, chamfering, heat treatment, shot peening, and finishing operations.
  • Collaborate with manufacturing, product engineering and design teams to ensure manufacturability and compliance with specifications.
  • Review product engineering gear prints
  • Analyze and resolve manufacturing issues related to gear quality, dimensional accuracy, and surface finish.
  • Support new product launches by developing process documentation, work instructions, and training materials, such as process sheets, process flow charts.
  • Develop PFMEA documentation and lead PFMEA workshops. Create control plans
  • Support production of prototypes parts according to the process in serial production, (Desing for Assembly – DFA and Design for manufacturing – DFM), perform tryouts & PPAP and validation process.
  • Lead root cause analysis and corrective actions for gear-related manufacturing defects or failures.
  • Optimize manufacturing processes for efficiency, cost, and quality using Lean and Six Sigma methodologies.
  • Specify and procure gear manufacturing equipment, fixtures, tooling. Create technical documentation for sourcing process, review potential suppliers’ proposals, select winning supplier, perform equipment pre-acceptance at the selected supplier.
  • Define process parameters to meet serial production quality requirements.
  • Lead for Gear NVH at EOL acceptability, specifications, requirements and 1st time capability
  • Design gear tooling such as hob cutters, broach, grinding and honing wheels. Perform tool roll-out analysis, including process variations.
  • Work closely with metrology, inspection, and quality teams to ensure proper measurement and quality control of gears, define correct drawing specifications and control (MSA, critical characteristics, GD&T).
  • Stay current with the latest trends and technologies in gear manufacturing, including advancements in machining, automation, and inspection.
  • Lead innovation projects for new potential processes to test feasibility and economic impact

Basic Qualifications:

  • Bachelor’s degree in Mechanical Engineering or a related degree field
  • 5 years of experience
  • Experience with gear manufacturing processes such as hobbing, shaping, skiving, grinding, honing, shot peening, and heat treatment
  • Knowledge of gear design, GD&T, and quality standards (e.g., AGMA, ISO, DIN).
  • Proficiency with CAD/PLM tools (e.g., NX, CATIA, Teamcenter) and gear analysis software (e.g., MASTA, LDP, KissSoft)
  • Knowledge on different teeth measurements methods (inline, offline, visual scan, NVH)

Preferred Qualifications:

  • Masters Degree in Engineering
  • Experience in automotive or high-volume manufacturing environments.
  • Familiarity with advanced gear inspection techniques (CMM, scanning, etc.).
  • Experience with process automation, advanced manufacturing process, and continuous improvement initiatives
  • Knowledge of Lean Manufacturing and Six Sigma principles.
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