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Open nowPosted 39 days ago

Maintenance Supervisor - Water Cup Production Line

Workable (global search)108,016 open roles

Where
Baghdad, Baghdad Governorate, Iraq
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Your applicationOpen nowMaintenance Supervisor - Water Cup Production LineWorkable (global search) · Baghdad, Baghdad Governorate, Iraq
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7.9% of postings close within 7 days. Measured by our own scanner across the market. Workable (global search) postings stay open a median of 7 days.

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  5. 34.0%30 days
This job: posted 39 days ago

Workable (global search) median: 7 days open

The posting

Job Description: Maintenance Supervisor – Water Cup Production Line

Department: Engineering and Maintenance Industry: Packaged Water / Water Cup Manufacturing Employment Type: Full-time Number of Vacancies: 1 Reports To: Factory Manager / Operations Manager Direct Reports: Senior Maintenance Technicians and Mechanical Maintenance Technicians

Preferred Nationality: Indian/Iranian

Job Purpose

Lead the maintenance function for high-speed thermoforming/Form-Fill-Seal water cup production lines. The Maintenance Supervisor will develop maintenance plans, manage the technical team, respond hands-on to major breakdowns, improve machine reliability, and ensure critical spare parts are available.

Key Responsibilities

  • Prepare daily, weekly, monthly, quarterly, preventive, and shutdown maintenance plans.
  • Assign maintenance activities and supervise their safe, timely completion.
  • Lead troubleshooting during major breakdowns and recurring machine failures.
  • Conduct root-cause analysis and implement permanent corrective actions.
  • Reduce unplanned downtime and improve equipment reliability and availability.
  • Coordinate maintenance schedules and machine interventions with production.
  • Prepare maintenance checklists, SOPs, equipment histories, and technical reports.
  • Monitor equipment condition and recommend repairs, overhauls, or replacements.
  • Develop critical spare-parts lists for the complete production line.
  • Forecast spare-parts requirements and establish minimum and maximum stock levels.
  • Monitor spare-parts consumption, failure frequency, and component service life.
  • Prepare accurate technical specifications for purchasing spare parts and services.
  • Evaluate the technical suitability of proposed replacement components.
  • Train senior technicians, mechanical technicians, and selected production employees.
  • Ensure compliance with safety, food-hygiene, and lockout/tagout requirements.
  • Maintain proper housekeeping and tool control during maintenance activities.

Requirements

Required Technical Experience

Candidates must have direct, hands-on experience maintaining thermoforming/FFS machines that form, fill, and seal water cups, including:

  • Plastic-film feeding, tracking, and tension control
  • Heating and thermoforming stations
  • Forming molds, vacuum systems, and cooling arrangements
  • Water-filling mechanisms, nozzles, pumps, and volume adjustment
  • Lid-film feeding and alignment systems
  • Heat-sealing temperature, pressure, and timing control
  • Cutting, punching, and cup-discharge systems
  • Pneumatic cylinders, valves, regulators, and air preparation
  • Bearings, chains, sprockets, timing belts, shafts, and gearboxes
  • Linear guides, conveyors, lubrication systems, and machine alignment
  • Mechanical synchronization of high-speed production equipment

Experience with Thermonox, Beta-Pak, or technically similar high-speed machines is strongly preferred.

Required Qualifications

  • Diploma or bachelor’s degree in Mechanical Engineering, Mechatronics, Industrial Maintenance, or a related discipline.
  • Minimum 7–10 years of relevant maintenance experience.
  • Demonstrated supervisory experience in a production environment.
  • Strong mechanical troubleshooting and root-cause-analysis ability.
  • Ability to prepare preventive maintenance plans, SOPs, checklists, and reports.
  • Working knowledge of maintenance KPIs, downtime analysis, and spare-parts control.
  • Ability to read mechanical drawings, manuals, parts diagrams, and specifications.
  • Willingness to work hands-on and respond to breakdowns outside normal hours when required.

Critical Selection Requirement

General maintenance experience alone is not sufficient. Candidates whose experience is limited to bottled-water filling lines, RO plants, automotive maintenance, building maintenance, utilities, or unrelated factory equipment will not qualify unless they also have substantial direct experience with thermoform/FFS water cup production machines.

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