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Open nowPosted 51 days ago

Associate Manager

Attero Recycling103 open roles

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Roorkee
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Your applicationOpen nowAssociate ManagerAttero Recycling · Roorkee
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This job: posted 51 days ago

The posting

JOB DESCRIPTION

Associate Manager

Department: Production / Manufacturing Operations (E-waste)

Reports To: Production Manager / Plant Head / Central Manufacturing Desk

Location: Plant / Recycling Facility

Employment Type: Full-Time

Experience: 6–10 Years (Manufacturing)

Education: B.E./ B.Tech (Mechanical)/Electrical

Job Purpose

The Production Associate Manager will be responsible for optimizing production processes at the e-waste recycling facility, driving improvements in capacity utilization, manpower efficiency, and line balancing. The role focuses on implementing productivity, energy-saving, and cost-optimization initiatives while ensuring strict adherence to safety, quality, environmental, and operational standards.

Key Responsibilities

Production Optimization & Capacity Improvement

  • Analyze current production processes across dismantling, shredding, sorting, and material recovery lines to identify bottlenecks and inefficiencies to improve operational performance.
  • Develop and implement plans to improve overall production capacity and throughput of the recycling lines.
  • Drive continuous improvement initiatives using Lean, Kaizen, and Six Sigma methodologies.
  • Track production KPIs (OEE, yield, downtime, cycle time) and drive corrective actions.

Manpower Utilization & Line Balancing

  • Conduct time and motion studies to determine optimal manpower deployment across workstations.
  • Design and implement line balancing plans to minimize idle time and maximize output per shift.
  • Prepare manpower planning and shift rosters in coordination with HR and shift supervisors.
  • Cross-train workforce and standardize work instructions (SOPs) for flexibility across processes.

Productivity, Energy Saving & Cost Optimization

  • Identify and implement productivity improvement projects with measurable output/cost benefits.
  • Monitor energy consumption of machinery and utilities; identify and execute energy-saving initiatives.
  • Analyze cost drivers in production (power, consumables, manpower, wastage) and drive cost-reduction plans.
  • Prepare ROI/cost-benefit analysis for proposed process or equipment improvements.

Safety, Quality, Environmental & Operational Compliance

  • Ensure all production activities comply with EHS (Environment, Health & Safety) norms and e-waste handling regulations (e.g., E-Waste Management Rules, Pollution Control Board guidelines).
  • Enforce use of PPE and safe operating procedures on the shop floor; conduct safety audits and toolbox talks.
  • Ensure adherence to quality standards for segregated/recovered materials as per customer and regulatory requirements.
  • Maintain documentation for statutory and certification audits (ISO 9001, ISO 14001, ISO 45001, R2/e-Stewards where applicable).
  • Coordinate with maintenance team for preventive maintenance to minimize breakdowns and ensure equipment reliability.

Reporting & Coordination

  • Prepare daily/weekly/monthly production MIS reports for management review.
  • Coordinate with planning, quality, maintenance, warehouse, and HR teams for smooth production flow.
  • Participate in daily production review meetings and drive action closure.

Key Skills & Competencies

  • Strong knowledge of production planning, line balancing, and capacity optimization techniques.
  • Hands-on experience with Lean Manufacturing, Kaizen, 5S, and Six Sigma tools.
  • Understanding of e-waste recycling processes (dismantling, shredding, material segregation) preferred.
  • Working knowledge of EHS and environmental compliance requirements in a manufacturing/recycling setup.
  • Analytical skills to interpret production and cost data for decision-making.
  • Proficiency in MS Excel/production MIS tools; ERP exposure preferred.
  • Strong leadership, team management, and cross-functional coordination skills.

Qualification & Experience

  • B.E./B.Tech in Mechanical
  • 6–10 years of experience in production/manufacturing operations
  • Certification in Lean/Six Sigma will be an added advantage.

Key Performance Indicators (KPIs)

  • Production capacity utilization (%) and OEE
  • Manpower productivity (output per man-hour)
  • Energy consumption per unit of output
  • Cost per ton/unit processed
  • Safety incidents / near-miss closure rate
  • Compliance audit scores (quality, safety, environmental)
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