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Open nowPosted 148 days ago

过程质量工程师(PQE)

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Beijing, Chinese Mainland
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This job: posted 148 days ago

The posting

核心岗位职责 1. 机器人工位级过程质量管控体系搭建与标准化落地 - 搭建并完善公司机器人产品全生产流程工位级过程质量管控体系,落地 IOS 9001 质量标准过程管控要求,适配机器人核心零部件(关节电机、减速器、控制器)精密加工 / 装配、整机精密装配与调试的制造特性,制定各工位质量管控标准、检验规范、异常处理流程,实现工位级过程质量标准化、流程化管控; - 建立工位级过程质量数据监控体系,覆盖各工位生产自检直通率、关键工序不良 PPM、关键尺寸 / 性能参数 Cpk/Ppk、整机测试直通率等核心指标,输出周 / 月 / 季度工位级过程质量分析报告,识别制程质量短板与优化方向。 2. 工位级 PFMEA、控制计划的全生命周期管理(核心职责) - 主导机器人全生产流程各工位的过程失效模式及后果分析(PFMEA) 全生命周期管理,联合研发、生产、工艺团队,完成工位识别、关键质量特性(KPC)/ 关键过程特性(KCC)定义,全面识别各工位潜在失效风险,分析失效原因、影响、严重度 / 频度 / 探测度,制定风险管控措施,完成 PFMEA 的编制、评审、落地与动态更新; - 基于工位 PFMEA 输出,主导编制并维护各工位控制计划,明确关键工序管控参数、检验方法、抽样方案、测量系统、反应计划,确保所有高风险制程环节、关键质量特性 100% 覆盖管控要求,推动控制计划在生产现场 100% 落地执行,定期验证控制计划的有效性并优化更新; - 负责 SPC 统计过程控制、MSA 测量系统分析等配套质量工具的落地应用,针对控制计划中的关键管控参数,建立过程能力监控机制,推动测量系统验证与优化,确保工位级制程数据真实、有效、可追溯,过程能力持续达标。 3. 过程质量风险前置预防与全流程管控 - 基于工位 PFMEA 风险识别结果,推动各工位防错措施、自动化检测方案的落地,从根本上降低人为操作、设备波动导致的制程不良,实现风险前置预防,杜绝批量质量风险; - 负责生产全流程工位级过程质量日常监控,巡检各工位管控要求、控制计划、作业指导书的执行有效性,及时识别制程异常、质量波动,第一时间启动遏制措施,避免不良品流出与批量质量事故; - 建立工位级质量风险预警机制,监控制程数据异常波动,提前识别潜在质量风险,推动相关部门采取预防措施,实现从 “事后整改” 向 “事前预防” 的管控模式升级。 4. 过程质量问题闭环与专项改善提升 - 主导工位级制程质量异常问题的全流程闭环管控,严格落地 8D/PSP 问题解决流程,组织生产、工艺、研发、供应链团队完成根因分析、整改措施制定、落地执行与效果验证,确保问题 100% 闭环,杜绝同类问题重复发生; - 负责不合格品的全流程管控,制定不合格品区分、隔离、评审、处置流程,推动不合格品原因分析与整改,降低制程不良成本与质量损失; - 基于工位级过程质量数据、异常问题分析,识别过程质量改善机会,主导立项过程质量改善专项,制定改善目标、实施计划、验证标准,推动跨部门团队落地改善措施,验证改善效果,实现制程质量指标持续优化。 5. 新产品 / 新机型导入的工位质量管控与验证 - 深度配合研发、工艺团队,参与新产品 / 新机型设计评审、工艺方案评审,从工位级过程质量视角提出设计优化、工艺简化、防错措施建议,提前规避量产制程质量风险; - 负责新产品 / 新机型试产全流程工位级质量管控,制定试产工位质量管控方案,组织试产前的工位质量评审、风险识别,跟进试产过程,记录并分析试产制程异常问题,推动研发、工艺团队完成整改闭环,形成试产质量报告; - 完成新产品 / 新机型量产转产的工位级质量验收,制定量产工位管控标准、PFMEA、控制计划,确保新产品 / 新机型平稳导入量产,实现量产制程质量指标达标。 6. 跨部门协同与质量能力建设 - 衔接研发、生产、工艺、供应链、售后等跨部门团队,协调解决新产品导入、量产过程中的跨部门过程质量问题,保障工位级过程质量管控流程全链路落地; - 负责生产、工艺团队的质量工具、管控流程、质量标准的内部培训与赋能,重点开展 PFMEA、控制计划、SPC、8D 等核心质量工具的实操培训,提升一线员工、基层管理人员的质量意识与过程管控能力,推动全员质量文化落地; - 配合 SQE 完成供应商来料质量问题的整改与验证,推动供应商制程质量管控能力提升,从供应链源头保障工位级过程质量稳定;配合 CQE 完成售后质量问题的根因分析与制程端整改,从生产端降低售后质量风险。

任职要求 基本要求 1. 本科及以上学历,211/985 院校优先,机械工程、车辆工程、自动化、电子电气、质量管理、机器人工程等相关专业; 2. 3 年及以上汽车行业整车厂 / Tier1 零部件企业过程质量管控工作经验,或工业机器人、人形机器人、精密电机 / 传动机构行业同类产品过程质量相关工作经验; 3. 精通工位级 PFMEA、控制计划、SPC、MSA、8D 等汽车行业标准质量管控工具,具备独立编制、评审、落地全流程工位 PFMEA 与控制计划的能力,有完整的新产品从试产到量产的全流程过程质量管控经验; 4. 具备极强的过程质量问题分析与解决能力,能独立主导制程质量异常闭环与改善专项,具备良好的跨部门协调能力、项目推进能力。 专业加分项 1. 有人形机器人、工业机器人、精密关节电机 / 减速器产品过程质量管控经验者优先; 2. 具备 IATF16949、ISO9001 质量体系内部审核员资质,有 VDA6.3 过程审核经验者优先; 3. 有汽车整车厂、核心汽车零部件企业 PQE 岗位工作经验,熟悉主机厂过程质量管控要求者优先; 素质要求 1. 具备极强的质量意识、结果导向思维与细节把控能力,能主动识别制程质量风险,推动问题从源头解决; 2. 具备优秀的逻辑思维能力、沟通表达能力、跨部门协调能力,能高效对接研发、生产等跨部门团队,推动改善项目落地; 3. 能适应创业公司快节奏工作环境,具备较强的抗压能力、执行力与持续学习能力,能深入生产现场解决实际问题。 工作地点 北京市亦庄经济技术开发区

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