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Open nowPosted 91 days ago

Simulation Engineer 3

DENSO35 open roles

Pay
$107,000 – $133,000 a year
Where
Southfield, MI, United States
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Your applicationOpen nowSimulation Engineer 3DENSO · Southfield, MI, United States

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The clock on this job

Early applications get read.

8.1% of postings close within 7 days. Measured by our own scanner across the market. DENSO postings stay open a median of 3 days.

Share of postings closed within
  1. 1.7%1 day
  2. 3.6%3 days
  3. 8.1%7 days
  4. 15.1%14 days
  5. 34.0%30 days
This job: posted 91 days ago

DENSO median: 3 days open

The posting

Job Description

JOB DESCRIPTION:

We are seeking an experienced Simulation Engineer with manufacturing experience, specializing in process optimization, material management, and line optimization. The ideal candidate will play a key role in developing and implementing digital twin models to optimize manufacturing processes, increase efficiency, and reduce costs. This position requires a deep understanding of manufacturing systems, data integration, and the application of simulation technologies.

KEY RESPONSIBILITIES:

  • Develop and deploy digital twin models to replicate physical manufacturing processes, enabling real-time monitoring, simulations, and predictive analytics.
  • Collaborate with cross-functional teams, including operations, process engineering, and IT, to design data-driven solutions that enhance process efficiency and product quality.
  • Identify opportunities for process optimization, material flow improvements, and line balancing by leveraging digital twin simulations.
  • Use predictive analytics to simulate different production scenarios and anticipate potential bottlenecks or inefficiencies.
  • Integrate data from various systems, such as MES, ERP, and IoT devices, into digital twin models to provide accurate, real-time insights.
  • Analyze digital twin outputs to recommend process changes, reduce downtime, optimize material management, and improve overall productivity.
  • Ensure the scalability and adaptability of digital twin models across multiple production lines and facilities.
  • Collaborate with the IT department to ensure secure, efficient data flow between physical systems and their digital counterparts.
  • Support continuous improvement initiatives by identifying areas for cost reduction, yield improvement, and process reliability.
  • Stay up-to-date with industry trends and advancements in digital twin technology, automation, and smart manufacturing.

QUALIFICATIONS:

  • Bachelor’s degree in mechanical engineering, Industrial Engineering, or a related field. Advanced degree (master’s) is a plus.
  • 8+ years of experience in manufacturing, with a focus on process optimization, material management, and line optimization.
  • Hands-on experience with digital twin technologies, simulation software (e.g., AnyLogic, Simio, or Siemens Tecnomatix), and data analytics tools.
  • Proficiency in using IoT, AI, and machine learning to support digital transformation in manufacturing.
  • Solid knowledge of lean manufacturing, Six Sigma, and other process improvement methodologies.
  • Experience in integrating digital twin models with ERP/MES systems.
  • Strong analytical and problem-solving skills with the ability to interpret complex data sets and recommend actionable solutions.
  • Excellent communication and interpersonal skills, with the ability to work effectively across teams.

BENEFITS SUMMARY:

  • Medical, Dental, Vision, Prescription Drug plans
  • 401K with 4% Company Match
  • Vacation/PTO and 13 paid Holidays
  • Bonus Program
  • FSA/HSA and Dependent Care Programs
  • Company provided Life, Disability, ADD and Business Travel Insurance
  • Various No Cost Wellness & Chronic Condition Management Programs
  • Various Optional Insurance programs such as legal, identity theft, critical illness, etc.
  • Tuition Reimbursement
  • Career Development and Ongoing Training
  • Employee Assistance Program
  • Employee Spotlight and Recognition Program
  • Volunteer Opportunities
  • Onsite Fitness Center (vary by location)
  • Cafeteria and food markets (vary by location)
  • Onsite Health Clinic and Pharmacy (vary by location)

Annual Salary: $107,000 – $133,000

Responsibilities

  • Lead the development and maintenance of digital twin models representing manufacturing processes.
  • Conduct simulation studies for production scenarios, material flow, and line balancing.
  • Collaborate with cross-functional teams to design data-driven solutions enhancing process efficiency and product quality.
  • Analyze data to identify inefficiencies and improvement opportunities.
  • Support MES/ERP data integration into digital models.
  • Participate in continuous improvement initiatives.
  • Document models, assumptions, and results for future reference and knowledge sharing.
  • Stay updated with the latest digital twin and manufacturing technology trends.
  • Provide technical expertise and guidance to junior team members.
  • Ensure compliance with industry standards and best practices.

Qualifications

  • Bachelor's degree in Engineering, Computer Science, or a related field.
  • Minimum 5 years of experience in manufacturing engineering or a related field.
  • Proven experience in digital twin model development and application.
  • Strong knowledge of manufacturing processes and material flow analysis.
  • Experience with MES/ERP systems and data integration.
  • Proficiency in simulation software and tools.
  • Excellent problem-solving and analytical skills.
  • Ability to work independently and manage multiple projects.
  • Effective communication and collaboration skills.
  • Willingness to stay updated with industry trends and best practices.
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