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Open nowPosted 71 days ago

Process Mechanical Engineer, Senior (Process Controls)

lakesidecontrols17 open roles

Where
2475 Hogan Drive, Mississauga, ON L5N 0E9, Canada
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Your applicationOpen nowProcess Mechanical Engineer, Senior (Process Controls)lakesidecontrols · 2475 Hogan Drive, Mississauga, ON L5N 0E9, Canada

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This job: posted 71 days ago

The posting

What you will be doing in the role of Process Mechanical Engineer, Senior:    Process Control System Design

Lead the development of process control strategies for industrial process systems and fuel-burning equipment. Develop, review, and seal engineering design documentation:

P&IDs Instrument Indexes Control Narratives Functional Descriptions Operating Philosophies / Procedures Cause & Effect Matrices Logic Diagrams / Control Schematics Alarm and Interlock Philosophies

Develop startup, shutdown, permissive, bypass, and abnormal operating strategies. Develop quality documentation, including test plans and commissioning procedures. Define instrumentation, controls, and safety system requirements. Work closely with controls and automation teams to support PLC, HMI, DCS, SIS, and BMS implementation. Participate and support in system integration, testing, commissioning, startup, and troubleshooting activities.

Process Safety & Functional Safety

Participate in hazard reviews including HAZOP, Process Hazard Analysis (PHA), and risk assessments. Develop and review safety shutdown strategies and protective system requirements. Identify process hazards and define mitigation strategies. Establish alarm management and operator response strategies. Ensure process control systems are designed with a strong focus on safety, reliability, maintainability, and operability.

Regulatory Compliance & Engineering Design Documentation

Prepare and review engineering submittal packages required for regulatory approvals and field acceptance activities, including:

Regulatory application and submission forms completion Code compliance assurance letters Engineering design documentation

Support regulatory approval and customer acceptance processes. Interface directly with customers, consultants, vendors, and regulatory authorities. Ensure designs comply with applicable codes, standards, and regulatory requirements.

Customer & Technical Leadership

Serve as the primary technical resource for process control and safety-related aspects of projects. Support proposal development and concept engineering activities. Review engineering deliverables prepared by internal and external resources. Develop trusted relationships with customers and provide technical guidance throughout project execution. Support business development efforts through technical presentations, customer meetings, and solution development workshops.

Mentorship & Continuous Improvement

Mentor junior engineers and technical staff. Develop and maintain engineering standards, templates, and design practices. Support the development of internal standards related to:

Burner Management Systems (BMS) Combustion Control Systems (CCS) SAMA Diagrams Process Safety Documentation

Drive continuous improvement initiatives that improve engineering quality, productivity, and consistency.

Knowledge and skills required for the role: 

Bachelor's Degree in Engineering (Chemical, Electrical, Mechanical, Process Automation, or related discipline). Professional Engineer (P.Eng.) designation in good standing. 10+ years of experience in process controls, industrial automation, process engineering, or related industrial environments. Demonstrated experience developing and reviewing:

P&IDs Instrument Indexes Control Narratives Functional Descriptions Operating Philosophies / Procedures Cause & Effect Matrices Logic Diagrams / Control Schematics Alarm and Interlock Philosophies

 

Experience supporting multidisciplinary engineering projects from concept through commissioning. Strong understanding of process safety principles and industrial control systems. Excellent communication, troubleshooting, and customer-facing skills.

Preferred QualificationsDirect experience with fuel-burning equipment, combustion control systems, and CSA B149.3 field approval requirements is highly desirable; however, candidates with strong process control, functional safety, industrial automation, or process safety backgrounds will also be considered.

Experience developing engineering deliverables for fuel-burning appliances, industrial combustion systems, fired equipment, thermal processes, or burner management systems. Experience applying requirements contained within:

CSA B149.3 TSSA Fuels Safety requirements TSSA Field Approval processes NFPA 85 NFPA 86 ISA standards IEC 61511 and functional safety principles

Experience preparing engineering documentation to support field approvals, regulatory reviews, AHJ acceptance, and code compliance. Experience with Burner Management Systems (BMS), Combustion Control Systems (CCS), Safety Instrumented Systems (SIS), PLCs, and DCS-based control architectures. Experience facilitating or participating in HAZOP, SIL, PHA, or other process hazard and risk assessment studies. Experience with boilers, process heaters, furnaces, thermal oxidizers, incinerators, kilns, dryers, flare systems, or other fuel-fired process equipment. Experience with hydrogen systems, renewable fuels, landfill gas, biogas, syngas, refinery gas, or other alternative fuel applications. Familiarity with other codes impacting the installation of Natural Gas (CSA B149.1) and Oil systems (CSA B139)

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