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Open nowFirst seen 4 hours ago

Controls Engineer (Siemens PLC / WinCC) – Battery Separator Manufacturing

Great Bay Staffing Group61 open roles

Where
Johnson City, Tennessee, United States
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Your applicationOpen nowControls Engineer (Siemens PLC / WinCC) – Battery Separator ManufacturingGreat Bay Staffing Group · Johnson City, Tennessee, United States

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The clock on this job

Early applications get read.

12.8% of postings close within 7 days. Measured by our own scanner across the market.

Share of postings closed within
  1. 2.2%1 day
  2. 4.5%3 days
  3. 12.8%7 days
  4. 20.6%14 days
  5. 35.6%30 days
  6. 58.4%60 days
This job: first seen 4 hours ago

The posting

The Opportunity

This is a hands-on controls role where the equipment is the job. You'd be the electrical controls resource for a battery separator manufacturing plant, working on the systems that decide whether the lines run: E-Beam / LFE systems, tension control, winders and rewinders, and mixing and weighing systems.

The base is $95,000–$110,000 plus a bonus, and Siemens experience is the center of the role.

Why This Opportunity Is Worth a Look

  • Siemens-centered work: Siemens PLCs and single- and multi-loop Siemens controllers are required, and you'd work with WinCC and Wonderware HMI and historian software.
  • Mission-critical equipment: You'd advise manufacturing on troubleshooting where electrical controls are critical to production.
  • Reliability ownership: You'd track and report Uptime, MTBF, and PM performance for the plant's critical equipment.
  • Improvement and capital planning: You'd write and propose continuous improvement plans and annual CAPEX projects aimed at reliability.
  • Commissioning exposure: You'd write PM and calibration procedures and training during commissioning of new or upgraded equipment.
  • Direct hire, full time: This is a permanent position located on site in Johnson City, Tennessee.

What Your Week Looks Like

  • Troubleshoot electrical controls problems alongside production and maintenance teams
  • Track and report Uptime, MTBF, and PM metrics on critical equipment
  • Coach supervisors and technicians on prioritizing daily maintenance work, PMs/TPM activities, and troubleshooting
  • Coach the spare parts management system coordinator
  • Develop plans to keep critical equipment current with the latest available manufacturer or competitive technology
  • Propose continuous improvement projects and annual CAPEX plans
  • Write PM procedures, calibration procedures, and training for new or upgraded equipment
  • Serve as the liaison between IT and the plant on manufacturing network issues

The schedule includes some weekend activity and on-call support for off-hours emergencies.

What We're Looking For

Education

  • BS in Electrical or Electronic Engineering

Experience

  • Instrumentation and maintenance in industrial automation in a high-volume production environment, working with production and maintenance personnel
  • Lean techniques and structured quality systems
  • Extrusion or injection molding production, and/or web handling and transport, linear tension control systems, load cells, and instrumentation calibration

Technical Skills

  • Siemens PLC programming (required); Automation Direct, Allen-Bradley, and Mitsubishi PLCs are a plus
  • Installing, troubleshooting, programming, and tuning AC/DC/VFD motor drives
  • Single- and multi-loop Siemens controllers
  • HMI programming in WinCC, Wonderware, or similar, plus data historians and loggers
  • Industrial networking: ProfiNet, Ethernet/IP, DeviceNet, and TCP/IP
  • Ladder logic and P&ID diagrams, covering extruder motors, melt and liquid pumps, load cells, temperature, pressure, and level controllers, and tension winding/unwinding controllers
  • Reading and editing electrical, instrumentation, and automation documents: process loop drawings, P&IDs, schematics, wiring diagrams, installation details, logic diagrams, mechanical prints, and specification sheets
  • AutoCAD and MS Office proficiency
  • Ability to identify, source, and control stock for key spare parts

Requirements

  • On-site role; no remote work
  • Ability to be on call for emergencies
  • Relocation assistance and visa sponsorship are not available

Ready to Explore?

If you're a Controls Engineer with solid Siemens experience and want your work tied directly to the reliability of production equipment, we'd like to talk. Apply and we'll walk you through the details.

Great Bay Staffing represents candidates with complete confidentiality. Your resume will never be shared with a client without your knowledge and approval.

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